The Rebuild
Electrical . . .
Parts Required: Cable, electrical components, new switches |
Total
Cost: ŁA lot |
Tools Required: Screwdrivers, Ratchet crimpers, side cutters |
Other Information: |
Started
running the electrical wiring around the body work. The dashboard (pictures
to follow) will be the main point of termination for all the electrical
aspects. All fusing and switching will be done from here, which should
hopefully keep the majority of the electrical components warm and dry. The electrical design is loosely based upon the original series III wiring and uses standard series III parts rather than the military relays, flasher units etc. |
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Showing
some of the cable routing in the engine bay. Neatly in stalled in flexible
tubing for mechanical protection, ease of installation and upgradeability. A tube runs down each wing individually allowing engine electrical components to be picked up from both sides of the bay at various drop off points.
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I've
used new multi-connectors at each end of the chassis loom rather than the
old bullet types. I think they will be more reliable and keep out more muck
and water. This picture shows a break in the tubing to enable the cables to be routed from the dash to the lighting, rear of the vehicle or drop off to service the engine. On completion of the electrical work the tube ends will be filled with sealant to keep out moisture. |
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My plans
call for a single input into the fuse block which then feeds individual
outputs. I like blade fuses as opposed to glass or ceramic and also wanted
the fuse carriers to be flush mounted on my dashboard. This created a problem in that I needed to bus together all the input sides of the fuses as I couldn't find a fuse block with a common input. I tried linking together all the space terminals with solid copper wire but wasn't happy with the result. I also wanted the input cable to be securely fastened as it is quite large in diameter. I made up the commoning bar out of some flattened 15mm copper heating pipe, which i folded over to half the length to give me a thicker mounting area. Using a blowtorch I then warmed up the copper and soldered the terminals onto the bar. It took a lot of time and patience to make but I think it will be worth the result. I just need to find some sort of sleeving to help insulate the bar but the cable will be fastened to it using a ring crimp and a small nut and bolt with shakeproof and spring washers for a good contact. |
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This is a
view of the new dashboard incorporating all the electrical components. Its a
complete section that bolts onto the bulkhead, with a little silicone
sealant around the edges it should be very watertight. The front is a
brushed aluminium 19" rack mount blanking plate that I'd salvaged. The green section on the left will eventually form a new storage area and a similar item will be fabricated for the drivers side which will mount around the steering column.
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A close up
of the dash. All controls have been located nearest to the driver. The dials
have been cleaned up and the bezels repainted. The fuses are included on the dash for ease of access and I'm thinking of using indicator fuses that light up if they've blown. The switches were expensive but they look quite good and there's still room for a bit more expansion. |
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..Click here for the latest revision of my electrical diagrams. Now in PDF format.
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**More to
follow shortly** Dashboard installation pictures |