The Rebuild
Engine and Gearbox . . .
Parts Required: Engine and gearbox mounts - RCV (£13) Full Exhaust with fixings - John Craddock (£85) Front and Rear Prop shafts - John Craddock (£93) Radiator - John Craddock (£58) Gunk Engine Degreaser - Wath Motor Spares (£10) |
Total
Cost: £259 |
Tools Required: Normal, Hydraulic engine hoist |
Other Information: |
Finally got the new engine mount
welded back on and painted, no excuses for not refitting the engine now!
This was my original attempt at the front brake piping, which is different to the later picture above, I changed the route after finding the pipe work interfered with the position of the radiator. |
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The engine was cleaned externally
to remove the nasty oil and mud that was plastered to it using
"Gunk" engine degreaser and it came up a treat, I even
discovered the engine was painted red!
While I was working on the engine I cleaned out the sump, mesh filter and changed the sump gasket which had been leaking |
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Reinstalling the engine using a
hired engine hoist, moment of truth for the new engine mount!
With the engine sat on the front mounts and squared up as much as possible and a piece of timber in between the engine cross member and the rear of the engine for support it looks pretty well squared up. |
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Gearbox slung on the hoist ready
for refitting while I take a breather from pulling and tugging at the
engine!
Although the gearbox was lighter than the engine I found it harder to install because of its shape and it kept over balancing in the sling |
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A view of the newly installed
engine coupled to the gearbox.
After linking the two components together the position of the engine was now too far over meaning the rubber gearbox mounts were being stretched. A lot of pulling and tugging pursued before I has happy with the engine alignment. Part of the problem was the bracket that was fitted in between the engine and the new mount. When I removed this I found the mounting holes had been drilled off centre meaning the bracket was not sitting straight. Widening the mounting holes horizontally gave me enough movement to get the fitment right. |
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A close up of the engine sat on the mount. | |
A view of the engine and gearbox
back on from the rear.
Also installed the new Front and rear props, as the splines and Universal Joints on both were worn. The middle and rear sections of the exhaust were also fitted . . .
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. . . the front section needed to be modified as the flange that came with the exhaust had holes too narrow to fit the manifold studs. The old flange was salvaged from the skip and reused on the new exhaust which needed cutting and re-welding to get it on. |